High-Performance TPU Laminated Fabric
Engineered for Demanding Applications
Premium TPU film bonded to textiles — delivering waterproof protection, breathability, durability, and flexibility. Custom formulations, OEM development, 15-day standard delivery from our Shanghai factory.
Factory Direct
In-House R&D
Free Samples
60+ Countries
What Is TPU Laminated Fabric?
TPU laminated fabric is a high-performance composite material created by thermally bonding a TPU (Thermoplastic Polyurethane) film onto a textile substrate — such as nylon, polyester, cotton, or aramid. The result is a fabric that inherits the best of both worlds: the flexibility and hand-feel of traditional textiles combined with the waterproofing, chemical resistance, and durability of TPU.
At Shanghai Functech Tech, we operate three dedicated cast-film production lines in our 8,500 m² facility in Songjiang, Shanghai. Our lamination process uses precision temperature and pressure control to achieve consistent, void-free bonding across widths up to 2,400 mm — ensuring your finished products perform reliably in the field.
Unlike PVC-coated fabrics, our TPU laminated textiles contain zero phthalates, zero plasticizers, and zero odour — making them the preferred choice for brands targeting eco-conscious consumers and regulated markets including the EU, North America, and Japan.
Key Differentiators
- In-house TPU film + lamination — one supplier
- Custom hardness: 70A – 95A Shore
- Thickness: 0.02 – 2.0 mm TPU layer
- Width up to 2,400 mm
- Polyester & polyether TPU grades
- Flame retardant, anti-static, anti-UV options
- OEKO-TEX, REACH, RoHS compliant
Technical Advantages of Our TPU Laminated Fabric
Every roll of laminated fabric is engineered to outperform — from raw material selection to final QC inspection.
Superior Waterproofing
Hydrostatic head ≥ 10,000 mm H₂O with monolithic TPU film — no micro-pores to clog or fail over time. Reliable waterproofing even after repeated flexing and washing cycles.
Breathability On Demand
Choose from standard non-breathable films or hydrophilic breathable grades with MVTR up to 15,000 g/m²/24h. Engineered for comfort in activewear, outdoor gear, and medical PPE.
Exceptional Durability
High tensile strength (≥ 30 MPa), abrasion resistance, and flex-crack resistance exceeding 100,000 cycles. Maintains integrity at temperatures from -40°C to +80°C.
Chemical & Hydrolysis Resistance
Polyether TPU grades provide outstanding resistance to hydrolysis, microbial attack, and common chemicals — ideal for marine, outdoor, and medical environments.
Eco-Friendly & Safe
100% phthalate-free, BPA-free, and latex-free. OEKO-TEX Standard 100 certified for skin-contact safety. Recyclable at end of life — supports your brand’s sustainability goals.
Excellent Bond Strength
Peel strength ≥ 30 N/25mm on standard substrates. Our film formulation and lamination parameters are optimized for each fabric type to ensure delamination-free performance.
Production Capacity — Built to Scale with Your Business
From prototype to mass production, our facility is equipped to handle orders of any size with consistent quality.
3 Cast Film Lines
Lamination Capacity
In-House Lab
Delivery Guarantee — We Ship on Time, Every Time
We understand that on-time delivery directly impacts your production schedule and customer commitments. Our vertically integrated manufacturing — from TPU resin compounding to finished laminated rolls — eliminates dependency on third-party suppliers and gives us complete control over lead times.
From our Shanghai factory, we ship via sea and air freight to all major ports worldwide. We provide real-time order tracking and proactive communication at every stage — inquiry, sample approval, production, inspection, and shipment.
Custom Development — Your Product, Your Specifications
No two applications are the same. Our R&D team works with you from concept to production — delivering a TPU laminated fabric that meets your exact requirements, not an off-the-shelf compromise.
Requirement Analysis
Discuss application, substrate, performance targets, budget, and certification needs
Formulation Design
Select TPU grade, hardness, additives; design film-to-fabric bonding parameters
Sample Production
Lab-scale lamination trial; deliver A4/A3 samples within 5–7 working days
Testing & Validation
Full lab report: peel strength, waterproofing, MVTR, abrasion, wash cycles, aging
Mass Production
Scale to production with in-line QC, batch traceability, and COA documentation
Customization Parameters
| Parameter | Custom Range | Notes |
|---|---|---|
| TPU Film Thickness | 0.02 mm – 2.0 mm | Single or multi-layer lamination |
| Shore Hardness | 70A – 95A | Soft & flexible to semi-rigid |
| Fabric Substrate | Nylon, Polyester, Cotton, Aramid, Blends | Woven, knit, or non-woven |
| Fabric Weight | 30 – 600 g/m² | Ultra-light ripstop to heavy canvas |
| Width | Up to 2,400 mm | Custom slitting available |
| Color | Clear, White, Black, Custom Pantone | Pigmented TPU film option |
| Surface Finish | Glossy, Matte, Textured, Embossed | Custom embossing patterns available |
| Functional Additives | FR, Anti-static, UV stabilizer, Anti-microbial | Integrated into TPU layer |
| Breathability | Non-breathable or Breathable (up to 15,000 g/m²/24h MVTR) | Hydrophilic membrane technology |
| Lamination Type | Full coverage, Dot lamination, Pattern lamination | Based on flexibility requirements |
Industries & Applications
TPU laminated fabrics serve a diverse range of industries — from outdoor adventure to life-saving medical gear.
Outdoor & Adventure Gear
Waterproof jackets, tents, backpacks, dry bags, sleeping bag shells, and rainwear with high MVTR for active comfort.
Medical & Protective Textiles
Surgical gowns, isolation coveralls, mattress protectors, medical stretcher covers, and PPE with blood/viral barrier properties.
Inflatable Products
Air mattresses, inflatable boats, SUP boards, bounce houses, inflatable tents, and emergency flotation devices with high-frequency weldability.
Luggage & Bags
Soft luggage shells, laptop bags, sports bags, and fashion backpacks — combining the look of textile with the durability of TPU.
Industrial & Technical Textiles
Conveyor belts, flexible ducting, protective covers, oil booms, chemical-resistant barriers, and heavy-duty tarpaulins.
Military & Tactical
Chemical-protective clothing, tactical vests, military-grade dry bags, inflatable decoys, and NBC protection layers.
Footwear Components
Shoe uppers, waterproof bootie liners, heel counters, toe caps, and reinforcement overlays for athletic and outdoor footwear.
Automotive Interiors
Seat covers, door panel laminates, headliners, airbag fabrics, and trunk liners — durable, cleanable, and aesthetically refined.
Case Studies — Real Projects, Proven Results
See how global brands have leveraged our TPU laminated fabric technology to bring superior products to market.
European Outdoor Brand — Waterproof Jacket Line
A leading European outdoor apparel brand needed a lightweight, high-MVTR laminated fabric for their premium waterproof jacket series — replacing a legacy PTFE-based membrane with a more sustainable, quieter alternative.
Solution: Developed a 15 μm breathable TPU film laminated to 40D nylon ripstop. MVTR achieved 12,000 g/m²/24h with a hydrostatic head of 15,000 mm H₂O. Surface texture was customized for a soft, silent hand-feel.
Result: 200,000+ meters delivered across 3 seasons. 5-day sample turnaround enabled the brand to hit their Spring/Summer launch window.
US Medical Device Manufacturer — PPE Coveralls
During the pandemic supply chain crisis, a US medical device company urgently needed a reliable supplier for ASTM F1670/F1671-compliant laminated barrier fabric for isolation gowns and coveralls.
Solution: Engineered a 20 μm polyether TPU film laminated to polypropylene non-woven. Achieved synthetic blood and viral penetration resistance per ASTM standards. Full ISO 10993 biocompatibility testing completed.
Result: 500,000+ meters delivered within 8 weeks. Established ongoing annual supply agreement. Client expanded order to include surgical drape laminates.
Japanese Industrial Equipment Maker — Chemical-Resistant Barriers
A manufacturer of industrial fluid containment systems needed a flexible, chemical-resistant laminated fabric capable of withstanding prolonged exposure to hydrocarbons, cleaning solvents, and UV in outdoor installations.
Solution: Developed a 300 μm polyether TPU film laminated to 600D polyester base fabric. Added UV stabilizer package for 5+ year outdoor service life. Custom olive green color matched to client’s existing product line.
Result: 3-year supply contract signed. Field testing showed zero delamination after 18 months of continuous outdoor exposure. Client consolidated from three suppliers to single-source with us.
Australian Watersports Brand — SUP Board Drop-Stitch Fabric
An Australian paddleboard brand needed a high-strength, RF-weldable laminated fabric for their premium inflatable SUP line — replacing PVC with a lighter, more environmentally responsible material.
Solution: Created a dual-side TPU lamination on drop-stitch polyester base fabric. Optimized TPU formulation for high-frequency welding with 2-second cycle time. Film thickness tuned to 200 μm for puncture resistance while minimizing weight.
Result: 15% weight reduction vs. PVC equivalent. 30,000+ boards produced without a single warranty claim for delamination. Brand achieved “PVC-Free” marketing claim for their entire SUP line.
Standard Product Specifications
These are our standard reference grades. Custom specifications are available — contact our technical team with your requirements.
| Parameter | Lightweight (XG-LT) | Standard (XG-ST) | Heavy-Duty (XG-HD) |
|---|---|---|---|
| Physical Properties | |||
| TPU Film Thickness | 15 – 50 μm | 50 – 150 μm | 150 – 500 μm |
| Total Fabric Weight | 50 – 150 g/m² | 150 – 350 g/m² | 350 – 800 g/m² |
| Width | Up to 2,400 mm | Up to 2,400 mm | Up to 2,400 mm |
| Shore Hardness (TPU) | 75A – 85A | 80A – 90A | 85A – 95A |
| Color | Clear / White / Black | Clear / White / Black / Custom | Black / Custom |
| Performance Properties | |||
| Hydrostatic Head | ≥ 5,000 mm H₂O | ≥ 10,000 mm H₂O | ≥ 15,000 mm H₂O |
| MVTR (if breathable) | 3,000 – 8,000 g/m²/24h | 5,000 – 12,000 g/m²/24h | 3,000 – 8,000 g/m²/24h |
| Peel Strength (to fabric) | ≥ 15 N/25mm | ≥ 25 N/25mm | ≥ 30 N/25mm |
| Tensile Strength (warp) | ≥ 200 N/50mm | ≥ 400 N/50mm | ≥ 800 N/50mm |
| Tear Strength | ≥ 20 N | ≥ 40 N | ≥ 80 N |
| Flex Crack Resistance | ≥ 50,000 cycles | ≥ 100,000 cycles | ≥ 100,000 cycles |
| Thermal & Environmental | |||
| Operating Temperature | -30°C to +70°C | -40°C to +80°C | -40°C to +80°C |
| UV Resistance | Optional stabilizer | Available | Standard |
| Flame Retardancy | Available on request | Available on request | Available on request |
| Compliance & Documentation | |||
| OEKO-TEX Standard 100 | Certified | Certified | Certified |
| REACH | Compliant | Compliant | Compliant |
| RoHS | Compliant | Compliant | Compliant |
| FDA 21 CFR (food contact) | Available | Available | Contact us |
Certifications & Quality Assurance
Our TPU laminated fabrics are backed by internationally recognized certifications — giving you and your customers confidence in every meter.
ISO 9001:2015
Quality Management System
OEKO-TEX Standard 100
Textile Safety Certified
REACH Compliant
EU Chemical Safety
RoHS Compliant
Hazardous Substances Free
SGS Tested
Third-Party Verified
FDA Grade Available
Food Contact Safe
IATF 16949
Automotive Quality Standard
ISO 13485 Ready
Medical Device QMS
Our Quality Process — From Inquiry to Shipment
Every order follows a documented, traceable workflow. You’ll know exactly where your production stands at every step.
Inquiry & Review
Technical team evaluates your spec — substrate, TPU grade, testing requirements
Formulation
R&D selects TPU formulation; defines lamination parameters based on substrate
Lab Sample
Small-batch lamination trial; A4/A3 samples shipped with preliminary test data
Bulk Production
Full-width production with in-line QC monitoring — peel, thickness, visual inspection
Final Inspection
AQL sampling per ISO 2859; full test report — tensile, peel, hydrostatic, MVTR, color
Shipment
Packed to your spec; COA issued; tracking provided; post-delivery support available
Frequently Asked Questions
Common questions about our TPU laminated fabric — your question not here? Contact us directly.
Can you develop a TPU laminated fabric for my specific application?
Absolutely. Custom development is one of our core strengths. Share your substrate type, performance targets (waterproofing, breathability, abrasion, chemical resistance, etc.), and any certification requirements. Our R&D team will propose a formulation and deliver lab samples within 5–7 working days.
What is the minimum order quantity (MOQ) for laminated fabric?
Our standard MOQ is 500 linear meters per specification. For new product development, we offer low-volume trial runs starting from 100 meters. This flexibility allows you to validate the material in your production process before committing to larger volumes.
How do you ensure consistent bond quality across large production runs?
We use precision temperature-controlled lamination rollers with continuous monitoring. Every production batch undergoes peel-strength testing (minimum 5 samples per roll), and we perform AQL-based sampling inspection per ISO 2859 before shipment. Batch-to-batch traceability is maintained from raw TPU resin through to finished fabric.
Do you offer breathable TPU laminated fabrics?
Yes. We offer both standard non-breathable films and hydrophilic breathable TPU membranes with MVTR ranging from 3,000 to 15,000 g/m²/24h. Breathable laminates are widely used in outdoor apparel, medical PPE, and footwear applications where moisture vapor transmission is critical.
What is the difference between polyester TPU and polyether TPU for laminated fabrics?
Polyester TPU offers excellent mechanical properties and is cost-effective for general outdoor and consumer applications. Polyether TPU provides superior hydrolysis resistance, microbial resistance, and low-temperature flexibility — making it the preferred choice for medical, marine, and long-term outdoor applications. Our technical team will recommend the right grade based on your use case.
Can you laminate TPU film onto our supplied fabric?
Yes, we offer contract lamination services where you supply the base fabric and we apply our TPU film. This requires a sample of your fabric for compatibility testing and parameter optimization. Contact us with your fabric specifications for a quotation.